Check the complex control system we delivered for a newly-built insulation system production plant
Comprehensive automation of the production plant in the area of transport and product processing
The project was carried out directly for the end Client. The Client requested that the software, the electrical cabinets and the installation to be delivered should conform to the standards of a foreign corporation.
The task was tremendous, which is why it the arrangements and the preparation of the application took a few months.
The scope of work encompassed the following production areas:
Preparation of raw materials
– 2 silos and 7 containers of silica
– 2 containers of fibre
– 4 containers of lime
– 3 containers of dust
The main process
– 2 process containers
– 4 buffer containers
– 4 autoclave containers – 1 condensate container
There are 20 control cabinets used the size of 800x2000x500 mm each. The installation includes over 200 electric drives, over 300 pneumatic valves and over 500 binary and analogue sensors.
The task was tremendous, which is why it the arrangements and the preparation of the application took a few months.
The scope of work encompassed the following production areas:
Preparation of raw materials
– 2 silos and 7 containers of silica
– 2 containers of fibre
– 4 containers of lime
– 3 containers of dust
The main process
– 2 process containers
– 4 buffer containers
– 4 autoclave containers – 1 condensate container
There are 20 control cabinets used the size of 800x2000x500 mm each. The installation includes over 200 electric drives, over 300 pneumatic valves and over 500 binary and analogue sensors.
Opinions
Here’s what our clients say about us
“Full professionalism and flexibility during the preparation and implementation of the project. A team of brilliant programmers who not only know how to create software, but also understand the technology.”
Andrzej KullaSkamol, project manager
Project implementation pictures
Though it was a bit cramped in there, we managed to save up some space
Factory Talk Rockwell
They may look like submarines, but actually they are autoclaves
This is just one element of the technological installation
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C&I Design
C&I Design
Electrical switchboards and automation cabinets
Systems:
– power supply and distribution
– control
– drive
– pneumatic
– measurement
– positioning
– safety
Areas:
– process automation
– machine automation
– robotics
E-Plan P8 software
Concept
Concept
We offer consultations in the course of which, accompanied by our Client, we analyse the assumptions of the project and based on a detailed survey we work out the investment budget.
We render services relating to the preparation of a comprehensive concept of the system. That includes the following:
– Specification of products, packaging type and pallet templates
– Efficiency analysis
– System operation algorithm
– 2D scheme
– 3D scheme
– Electric and pneumatic installation plans
– Power balance
– Component list
– List of collisions
– Work schedule
3D Design
3D Design
We design system layouts, integration with production processes and unit machines, such as: transports, turntables, stackers, pallet storages and robot grippers.
In the process of 3D designing, our engineers use Solidworks. In order to manage changes to the working plans and specifications, we use Solidworks PDM.
Control
Control
We devise applications for articulated robots, Delta, SCARA, as well as cooperating robots. We use 3D models to conduct simulations prior to starting production. At this stage, we can verify the required ranges and cycle times.
In addition to robots, we deliver comprehensive PLC software for operation and integration with the production process, as well as SCADA and HMI for visualisation.
Production
Production
A robotised process is a modular system. We buy some elements of the system (robots, wrappers, labelling machines) from our suppliers.
The list below includes the components manufactured by us and delivered in accordance with the contracted delivery schedule:
– Transport systems
– Cross transfers
– Turntable transfers
– Pickpoints
– Stackers
– Pallet storages
– Grippers
The production process involves the approval of the design, order for the production of prefabricated elements, machine assembly and workshop testing.
Commissioning
Commissioning
The system is implemented at the Client’s site under the supervision of the project manager.
Stage 1 includes mechanical assembly of the machines delivered, followed by pneumatic and electrical installations and, finally, software activation, in the course of which our engineers carry out the start-up test, production tests, optimisation as well as training for system operators and maintenance technicians.
Service
Service
We care for the safety of our application, both during and upon the expiry of the contractual warranty period
We offer a range of standard options as well as paid extended packages.
The differences concern the following: – Terms and conditions of delivery of service requests
– Service reaction times
– Availability of standard spare parts
– List of critical components
– Terms and conditions of remote VPN connection
– Terms and conditions of remote video monitoring
Control systems
Control systems
PLC drivers for process and machine applications
DCS systems for big technological applications
Safety systems for automation and robotics
Vision monitoring systems for inspection, colour recognition, failure detection and object identification
Total quality control: the cabinets are produced in our shop, by our installers and under the supervision of our designers.
Production process: – Acceptance of documentation
– Verification of submitted materials
– Distribution of elements
– Making holes in the housing
– Mechanical assembly
– Labelling of components
– Wiring
– Technical inspection
– Photographic documentation
– Packaging
Our standards also encompass production assortment, manner of installation, as well labelling technology.
We perform electrical, pneumatic and teletechnical installations.
We know the hygiene standards (HACCP).
We have our own, detailed guidelines for every type of the installation
We inspect electrical cabinets with the use of a thermal vision camera.
Commissioning process: – I/O tests
– tests with no product
– tests with the product
– production optimisation
– training for technicians and operators
– assistance
Service
Service
Quick contact with the service team:
– serwis@inlader.pl
– +48 574 220 422
We ensure the safety of our applications both in the guarantee and post-guarantee term.
For years, we have successfully used the VPN connection in order to intervene or diagnose the source of the failure remotely.
We also use remote video monitoring.
Production
Production
A robotised process is a modular system. We buy some elements of the system (robots, wrappers, labelling machines) from our suppliers.
The list below includes the components manufactured by us and delivered in accordance with the contracted delivery schedule:
– Transport systems
– Cross transfers
– Turntable transfers
– Pickpoints
– Stackers
– Pallet storages
– Grippers
The production process involves the approval of the design, order for the production of prefabricated elements, machine assembly and workshop testing.
Commissioning
Commissioning
The system is implemented at the Client’s site under the supervision of the project manager.
Stage 1 includes mechanical assembly of the machines delivered, followed by pneumatic and electrical installations and, finally, software activation, in the course of which our engineers carry out the start-up test, production tests, optimisation as well as training for system operators and maintenance technicians.
Service
Service
We care for the safety of our application, both during and upon the expiry of the contractual warranty period
We offer a range of standard options as well as paid extended packages.
The differences concern the following: – Terms and conditions of delivery of service requests
– Service reaction times
– Availability of standard spare parts
– List of critical components
– Terms and conditions of remote VPN connection
– Terms and conditions of remote video monitoring
Student trainee – constructor
Student trainee – constructor
Participation in:
machine / construction design at various stages of progress (concept, 3D model, 2D documentation)
supervision of assembly works
machine functional testing
Requirements:
university degree in technology, major: mechanics and machine construction, mechatronics or automatics and robotics (or in the course of studying)
good command of programming of CAD 3D (Solidworks, Inventor)
knowledge in the field of mechanics, and pneumatics
creativity and conscientiousness
teamwork skills
command of English
readiness to work in various locations at home and abroad
Student trainee – designer
Student trainee – designer
Participation in:
design and preparation of C&I technical documentation
design and implementation of new solutions for production purposes
introduction of changes and modification of existing projects
Requirements:
university degree in technology, major: automatics, robotics, electrical engineering, electronics (or in the course of studying)
basic command of CAD
creativity and conscientiousness
teamwork skills
command of English
readiness to work in various locations at home and abroad
Student trainee – programmer
Student trainee – programmer
Participation in:
development of control algorithms
creation and implementation of applications
creation and implementation of visualisation applications and reporting systems
Requirements:
university degree in technology, major: automatics, robotics, electrical engineering, electronics (or in the course of studying)
basic command of PLC industrial driver software
basic command of SCADA and HMI
basic knowledge of issues relating to databases
creativity and conscientiousness
teamwork skills
command of English
readiness to work in various locations at home and abroad
